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Hydraulic Seals

Rod & Piston Seals

The two primary dynamic seals inside every hydraulic cylinder — the rod seal keeps fluid in, the piston seal keeps pressure on the right side of the piston. Both must operate under high pressure, at speed, and for millions of cycles.

Rod and piston seal profiles - UHS/UNS, BA, and USH types

Rod & piston seal profiles: UHS/UNS, BA, and USH types.

Rod Seals

Rod Seals

A rod seal sits in the cylinder head (gland) and seals against the reciprocating piston rod. It is the last line of defence against external leakage — if the rod seal fails, hydraulic fluid leaks to atmosphere.

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Compact Rod Seal (RS)

Single-element compact profile for standard-duty hydraulic cylinders up to 400 bar.

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Step Seal (SPGO)

PTFE step seal with elastomer energiser — low friction, excellent for servo and proportional valve cylinders.

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U-Cup (UN)

Classic polyurethane U-cup for general hydraulic service. Available in symmetrical and asymmetrical profiles.

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Piston Seals

Piston Seals

A piston seal separates the high-pressure and low-pressure sides of the piston inside the cylinder bore. It must seal bidirectionally while the piston reciprocates, and maintain pressure in both extend and retract strokes.

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Compact Piston Seal (DAS / KDAS)

Double-acting compact seal for medium to heavy-duty cylinders up to 700 bar.

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Piston Ring Set

Multi-piece ring set with wear ring and sealing element for large-bore cylinders.

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Chevron Packing

V-packing / chevron set for adjustable sealing in presses, jacks, and legacy cylinders.

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Supporting Seals

Complete Cylinder Sealing

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Wiper / Dust Seals

Prevent contamination ingress at the rod exit — essential for extending rod seal life.

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Guide Rings & Wear Strips

Absorb side loads and prevent metal-to-metal contact between piston/rod and bore/gland.

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Seal Kits

Complete cylinder seal kits — all seals for one cylinder in one box, cross-referenced by OEM.

Complete Rod and Piston Seal Systems

In a hydraulic cylinder, rod seals and piston seals work as an integrated system. The piston seal creates the pressure differential that generates actuator force, while the rod seal prevents external leakage and maintains system pressure. The interaction between these seals determines the cylinder's efficiency, controllability and service life.

FITCO supplies matched rod and piston seal sets designed to work together in specific cylinder configurations. Our engineering team can recommend the optimal combination based on your operating parameters — working pressure, speed, temperature, fluid type, duty cycle and acceptable leakage level. For cylinders operating above 250 bar, we recommend multi-component sealing systems with buffer seals and backup rings for maximum reliability.

Seal Material Selection for Hydraulic Duty

Polyurethane (PU) seals offer the best wear resistance and highest pressure rating for hydraulic applications, suitable for mineral oil-based fluids at temperatures from –30 °C to +110 °C. NBR seals provide good all-round performance at lower cost. FKM seals are specified for high-temperature applications or when using phosphate ester (fire-resistant) hydraulic fluids. PTFE seals with elastomer energisers deliver the lowest friction and widest chemical/temperature range but at higher cost. Your choice depends on the balance of performance, life and budget for your application.

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