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O-Ring Gland Design Guide

Gland design for static radial, static axial and dynamic reciprocating O-ring applications.

Static radial

Common fixed seal

The O-ring cross-section is squeezed radially in the groove between the inside diameter (ID) and outside diameter (OD) — the most common fixed-seal gland geometry.

Static axial

Face seals

The O-ring cross-section is squeezed axially in the groove, similar to a flat gasket — used for face-seal applications.

Dynamic reciprocating

Moving piston/cylinder

Reciprocating seals are used in applications that slide back and forth. This motion introduces friction, which creates design considerations different from static seals. The O-ring may be housed in a groove in the cylinder wall (rod seal) instead of a groove in the piston surface (piston seal) without any change in design limitations or seal performance.

Typical Design Targets
Squeeze (static)
15–30% of CS
Squeeze (dynamic)
lower, per speed/stroke
Stretch (ID)
1–5%
Groove fill
65–85% at max tolerance

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