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FEP/PFA Encapsulated O-Rings

An FEP encapsulated O-ring is a standard elastomer O-ring core fully jacketed in FEP (or PFA) fluoropolymer film — combining the chemical inertness of a fluoropolymer surface with the elastic recovery of a rubber core, which fluoropolymer alone cannot provide.

FITCO FEP Encapsulated O-Rings

Overview

Why encapsulate an O-ring

PTFE and FEP have almost no elastic memory, so a solid fluoropolymer O-ring struggles to maintain sealing force once compressed. Encapsulation solves that: the FEP jacket presents a chemically inert, low-friction surface to the process fluid, while the elastomer core underneath supplies the spring-back that keeps the seal loaded — giving near-PTFE chemical resistance with much closer to normal O-ring sealing behaviour.

Core Options
Silicone core
Wider low-temperature range, service to about -24°F
Viton (FKM) core
Better compression-set recovery; continuous service to about +200°C
Jacket
FEP fluoropolymer — chemically inert, low friction

Materials

Which core, and why

Material

Silicone (VMQ) core

Where the lowest achievable temperature matters more than compression-set life.

Material

FKM (Viton) core

Where long-term compression-set recovery and higher continuous temperature matter more.

Sizing

Standards covered

Available in metric and imperial international standard sizes including AS568, DIN ISO 3601 and JIS.

Applications

Where used

Primarily static seals in aggressive-chemical service — process piping, valves, chemical pumps — where a standard elastomer O-ring would be attacked by the media but solid PTFE would not seal reliably on its own.

Why Use FEP-Encapsulated O-Rings

FEP-encapsulated O-rings combine the near-universal chemical resistance of fluoropolymer (FEP) with the elasticity and memory of a silicone or FKM core. The seamless FEP jacket resists virtually all chemicals, solvents and aggressive media, while the elastomer core provides the compression set recovery and resilience needed for reliable sealing. This makes encapsulated O-rings the solution for applications where no single elastomer compound can withstand both the chemical environment and the sealing requirements.

Standard elastomer O-rings may swell, harden, crack or dissolve in aggressive chemical environments. Solid PTFE or FEP rings would resist the chemicals but lack the elasticity to maintain seal force. FEP-encapsulated O-rings solve this dilemma — the jacket handles the chemistry while the core handles the mechanics. They are the standard choice in chemical processing, pharmaceutical, semiconductor and food industries for flanges, valves and instrumentation seals.

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